Building Confidence with Prefabricated Exterior Panels
4 minute read
A builder-led approach to faster dry-in, higher quality and more predictable project delivery proven across building types.
4 minute read
In the ever-evolving construction landscape, prefabrication has redefined how buildings are designed, constructed and delivered. Among the many solutions out there, exterior panels stand out for their benefits to quality, speed, sustainability and cost certainty.
Standard construction of an exterior skin is a big part of the critical path of a project and can greatly affect the project schedule. By speeding up construction of the exterior skin, the project can “dry-in” faster to allow for interior scope to commence sooner. Prefabricated exterior panels have been demonstrated to be 35-50% faster than traditional built, depending on the type of panel used.
“Prefabrication can unlock real efficiencies in productivity and schedule, particularly when it comes to installation speed,” said Bonnie Lee, DPR’s prefabrication integration leader. “While coordination does entail a bigger lift with detailed planning upfront, with meticulous modeling, exterior panels can fit within a very small tolerance—within ¼ of an inch. At the same time, you’re able to execute with a higher level of quality and safety because you’re using preassembled or off-site components that have come from a more controlled environment.”
What are prefabricated exterior panels?
Prefabricated exterior panels are engineered systems that combine structural framing, insulation, vapor barriers and exterior finishes into a single, streamlined solution that replaces traditional stick-built framing or on-site construction.
Panels are manufactured in temperature controlled and ergonomic environments. This process helps ensure higher quality and aids in faster installation, all while reducing on-site labor and minimizing waste and environmental impact. For owners, this approach supports accelerated schedules and early revenue generation, as well as cost predictability. For communities, it means safer jobsites, fewer disruptions and a commitment to sustainability.
Every project builds on lessons learned, expanding what's possible for the next. Each experience strengthens our teams' collection of knowledge. Through our prefabrication strategy, strategic partnerships and builder-led mindset, we're continuing to push the boundaries of what off-site construction can achieve, helping our clients realize their goals with precision and predictability.
Bonnie Lee
DPR Construction
Building the Future, One Panel at a Time
Across markets, DPR’s approach to prefabricated exterior panels reflects a consistent truth: innovation succeeds through integration. By engaging early, collaborating deeply and aligning design intent with constructability, project teams deliver enclosure systems that perform better, install faster, and elevate the quality and safety of every jobsite.
Proving Solutions Across Various Markets, Building Types
As part of a larger strategic approach to delivery, DPR has deployed tailored exterior panel solutions to meet the unique needs of clients across diverse building types and markets.
Atrium Health New Bed
Tower
Charlotte, NC
At Atrium Health’s 1.1-million-sq.-ft. bed tower project, the DPR-Rodgers joint venture achieved both through early integration and precision prefabrication. This 12-story facility features a fully prefabricated exterior enclosure—280,000 sq. ft. across 1,152 panels—engineered and installed with accuracy.
Abilene Data
Center
Abilene, TX
In partnership with DPR’s strategic prefabrication entity DBC, DPR’s Houston and Phoenix Prefabrication Assembly Facility (PAF) produced more than 5,000 exterior panels to be deployed across eight buildings, each measuring roughly 10 ft. wide and up to 42 ft. tall.
Clemson University
AMIC
Clemson, SC
Located in the heart of an active campus, the five-story, 143,000-sq.-ft. research facility included prefabricated slab-to-slab exterior panels offsite, allowing the team to dramatically reduce on-site congestion, enhance safety, and deliver consistent quality within a controlled environment. The building was enclosed in just six weeks.
UC Davis 48X
Complex
Sacramento, CA
The 262,228-sq.-ft. outpatient surgery center partnered with SurePods for repeating bathrooms, DBC for exterior walls, prefabricated more than 80,000 linear feet of interior walls, headwalls for recovery rooms, and prefabricated OR ceilings. These elements were built offsite in controlled environments, minimizing onsite congestion and creating a cleaner, safer jobsite.
10X
Genomics
Pleasanton, CA
Relying on a design-to-build approach, the project team worked with DBC and GPLA to prefabricate exterior walls panels that were featured in the building's skin on the three-story, 150,000-sq.-ft. building. Other prefabricated elements included elements to the foundation and exterior insulation and finish system (EIFS) panels.
What can I expect from DPR when implementing prefabrication solutions?
DPR’s ability to integrate prefabrication into projects begins with a builder mindset and collaborative approach. By engaging early in the design process, teams drive seamless coordination across design, manufacturing and installation, aligning trade partners, fabrication strategies and installation sequencing from the outset. The result is fewer handoffs, improved quality and more reliable project outcomes.
DPR’s Family of Companies extends this approach across the full project lifecycle by connecting prefabrication panel partners, such as Digital Building Components (DBC), with in-house design expertise, such as GPLA for structural engineering. Together, these capabilities support a true design-to-build model that improves coordination from concept through installation.
Working alongside Virtual Design & Construction (VDC) and supply chain management teams, this integrated “team of teams” operates as a unified system rather than a collection of services. By virtually building projects in advance and aligning procurement with fabrication and installation, DPR increases precision, reduces risk and delivers more predictable outcomes, even in the face of market fluctuations.
At the same time, DPR strategically integrates internal capabilities and specialized external partners to deliver the right solution for each project, ensuring scalability and flexibility without compromising performance.
At DPR, prefabricated exterior panels are more than a product—they are a key component of a more innovative and efficient approach to project delivery, helping customers achieve their goals faster, safer and more sustainably.
How We Build:
Prefabrication
State-of-the-art construction technologies like prefabrication are changing the way we build.
Posted on June 15, 2026
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