Insights

Why Expert Builders Use Self-Perform Work for Life Sciences Construction

7 minute read

From sterile cleanrooms to biocontainment labs, to manufacturing plants and warehouses, self-performing GCs and CMs bring deep expertise to bring critical facilities online, fast.

In today’s competitive and resource-constrained construction environment, life sciences organizations embarking on capital building projects face specific challenges. Rising construction costs, labor shortages, supply chain disruptions, and the increasing complexity of projects demand innovative approaches to ensure efficiency, cost control, and high-quality outcomes. Contractors with in-house self-perform work (SPW) teams offer an effective solution, providing expertise and control that mitigates risks while maximizing value and enabling all project partners on-site to perform at their best.

Two individuals wearing PPE on a jobsite work on a SPW project.

Discover the Self-Perform Advantage 

Complex projects require specialized skills and available labor.

Partnering with a self-performing GC can provide more predictability over project outcomes, giving you greater confidence in on-time, on-budget delivery.

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Building Nuances Need Specialized Teams

With so much technical complexity housed within these facilities, having an integrated SPW team working in service of the project’s overarching goals can help provide a more seamless experience all the way through to completion. As members of the broader GC or CM, SPW teams are well positioned to tackle the challenges of bringing critical life sciences facilities online.

Sterile Environments and Cleanrooms

Require ultra-precise construction protocols to maintain sterility, not just cleanliness. This includes architectural components and materials resistant to microbial growth and suitable to accept harsh cleaning agents, seamless surfaces and coved intersections to prevent contamination, and integration of advanced filtration systems such as HEPA and ULPA filters to control airborne particulates. Airflow designs must meet ISO classifications, and construction must accommodate vaporized hydrogen peroxide (VHP) or autoclave sterilization systems for decontamination.

Specialized MEP Systems and Equipment

Critical for maintaining precise temperature, humidity and pressure differentials in labs, manufacturing facilities and bio-containment environments. These systems must support stringent environmental controls, integrating redundant HVAC, chilled water and purified water systems to meet Good Manufacturing Practice (GMP) requirements.

Enhanced Facility Design

Life sciences facilities require higher building performance, must meet enhanced building codes, and must be designed to accommodate increased structural load, vibration control and utility infrastructure.

Structural Load Capacity and Vibration Control

Facilities must support heavy equipment such as bioreactors, centrifuges and chromatography systems. Additionally, structural designs must minimize vibration to protect sensitive lab processes, such as high-precision imaging and spectroscopy used in drug discovery and biologics manufacturing.

two construction workers working on a job site

Leveraging the Self-Perform Advantage

Achieving Predictable Schedules with In-House Expertise

Construction schedules in life sciences projects require precise coordination of critical activities. Self-performing contractors bring a direct workforce under their management, ensuring labor availability for critical paths in the project. By self-performing critical scopes like concrete work and drywall installation, they can effectively coordinate and sequence the overall workflow and optimize the other trade partner activities, ensuring schedule adherence. Studies show that integrating self-performed scopes can accelerate schedules up to 20%, especially in scenarios where prefabrication is employed to streamline the construction process.

Prefabrication, which involves manufacturing building components off-site and assembling them on-site, has become a cornerstone of efficient project delivery. This approach not only enhances speed but also helps to ensure consistent quality. Self-performing contractors with robust prefabrication capabilities can reduce field labor, increase productivity, optimize installation times, and reduce last-minute adjustments and corrective work to keep projects on track.

Enhancing Cost Effectiveness

Construction cost overruns can be a pervasive issue in large-scale construction projects. SPW teams address this by bringing financial predictability through integrated design-build services and early-stage planning. During the design phase, an SPW prime contractor can invite key skilled trade leaders to collaborate with architects and engineers to incorporate critical construction details, identify value-engineering and prefabrication opportunities, and reduce unnecessary expenses.

By engaging a partner responsible for performing the work, owners can benefit from pre-purchasing materials or leveraging economies of scale that significantly mitigate supply chain volatility and inflationary pressures. By securing critical materials early in the project timeline, self-performing GCs can help shield the project from price fluctuations, long lead times and potential shortages. Additionally, bulk purchasing across multiple projects allows for better negotiation power with suppliers, reducing per-unit costs and ensuring timely delivery of materials.

Beyond cost savings, this approach enhances scheduling reliability and project efficiency. When a self-performing GC manages procurement in tandem with design and labor planning, materials can be strategically staged to align with construction milestones, preventing costly delays caused by material shortages. This level of integration also supports just-in-time delivery methods, minimizing on-site storage needs and reducing the risk of material damage or theft.

Furthermore, working with an integrated partner ensures that material selections align with constructability best practices, reducing rework and waste. Because self-performing GCs have firsthand experience in installation and execution, they can recommend alternative materials or construction methods that provide long-term durability while staying within budget constraints. Ultimately, this proactive approach to procurement and material management results in greater cost control, improved efficiency and a more resilient project execution strategy.

Quality and Risk Management

High-quality outcomes are paramount in life sciences, where facilities must meet stringent regulatory and operational requirements. Self-performing contractors excel at maintaining quality through continuous workforce training and a deep commitment to safety, leveraging their relevant experience and understanding of these complex facilities. Contractors who directly employ and invest in their workforce report 41% fewer quality issues and 48% fewer safety incidents, creating more construction schedule reliability and effective construction process. During preconstruction, SPW teams leverage advanced technologies like Virtual Design and Construction (VDC) and Building Information Modeling (BIM) mitigating risks by involving craft professionals.

This approach allows contractors to virtually build the project early, integrating craft expertise to uncover potential issues before they arise in the field. By identifying safety risks, resolving design conflicts, and gaining a deep familiarity with the project during the digital build phase, the team ensures smoother execution during construction. The alignment between design and field teams reduces errors, improves coordination and helps to ensure the virtual model translates accurately into the physical structure. These strategies not only enhance project quality but also create safer, more efficient work environments.

exterior view from ground of three-story Massallam Innovation Center Building with pedestrian bridge and mass timber facade

Predictability is one of the most important elements of any project. On the Edwards Life Sciences Campus Expansion, self-performing key scopes allowed the team to control market impacts, establish pace, and set the tone for safety and quality.

Two construction workers looking at drawings.

Engaging the Workforce for Long-Term Success

In today’s tight labor market, all contractors should prioritize workforce engagement to maintain efficiency and quality, but self-performing contractors view this as an imperative to ensuring long-term success. Engaged workers are more productive, safer and committed to delivering high-quality work, which is especially critical in projects requiring precision and regulatory compliance. SPW teams that invest in training programs ensure their workforce is equipped with both technical and leadership skills, fostering a stable team prepared to meet industry demands.

In light of the predicted retirement of 70% of the blue-collar workforce by 2027, contractors with self-performing capabilities stand to be better positioned to manage labor challenges. Their ability to cultivate and retain skilled teams directly impacts the effectiveness and efficiency of project delivery.

Contractors who directly employ and train their teams report:

41% fewer quality issues
48% fewer safety incidents
20% schedule acceleration

Takeaway Strategies For the Next Build

When speed to market is paramount, predictability over critical project scopes provides greater piece of mind. For those building new capital construction projects, partnering with a self-performing contractor can significantly enhance the efficiency and effectiveness of capital building projects.

  • Engage Contractors with SPW Teams Early: Involve contractors during the design phase to optimize planning and value engineering.
  • Leverage Prefabrication: Incorporate prefabricated components for faster installation and improved consistency.
  • Emphasize Workforce Stability: Partner with contractors that prioritize workforce engagement and continuous training.
  • Utilize Advanced Technologies: Ensure your contractor integrates tools like BIM for precise planning and risk reduction.
  • Plan for Flexibility: Work with an SPW contractor that can adapt to unexpected challenges and adjust resource allocation as needed.
THE BOTTOM LINE

Through in-house expertise, advanced technologies, and a focus on workforce engagement, SPW teams are positioned to deliver predictable schedules, cost savings and high-quality outcomes. As the industry continues to evolve, self-performing contractors offer a strategic advantage for organizations seeking to build facilities that meet both present and future demands.

A worker wearing PPE carries a large piece of drywall board.

Most RFPs only scratch the surface when it comes to understanding how a contractor’s in-house skilled workforce can impact quality, cost and schedule.

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There's more to explore about the benefits of partnering with a self-performing general contractor:

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Choosing a self-performing general contractor offers flexibility and predictability that can provide greater returns with less risk for your project.

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